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SYLLABUS

Unit-I

Introduction to Operations Management Functional Subsystems of Organization, Definition, Systems Concept of Production, Types of Production Systems – Flow, Job Shop, Batch Manufacturing and Project, Strategic Operations Management – Corporate Strategic, Generic Competitive Strategies, Functional Strategies, Productivity, World Class Manufacturing.

Unit-II

Product Design and Analysis New Product Development – Its Concepts, Steps of Product Design, Process Planning and Design- Selection of Process, Responsibilities of Process Planning Engineer, Steps in Process Planning. Process Design – Process Research, Pilot Plant Development, Capacity Planning, Enhanced Capacity using Optimization. Value Analysis/ Value Engineering – Value Analysis Application, Value Engineering Procedure, Advantages and Application Areas Ergonomic Considerations in Product Design. Standardization: Standardization Procedure, Advantages of Standardization, Application of Standardization.

Unit-III

Plant Location and Plant Layout Factors Influencing Plant Location, Break-even Analysis. Single Facility Location Problem, Multi-facility Location Problems – Model for Multi-facility Location Problem, Model to Determine X- Coordinates of New Facilities, Model to Determine Y-Coordinate, Plant Layout – Plant Layout Introduction, Classification of Layout, Advantages and Limitations of Product Layout, Advantages and Limitations of Group Technology Layout, Layout Design Procedures.

Unit-IV

Scheduling Introduction, Johnson’s Algorithm, Extension of Johnson’s Rule. Job Shop Scheduling: Introduction, Types of Schedules, Schedule Generation, Heuristic Procedures, Priority Dispatching Rules. Two Jobs and ‘m’ Machines Scheduling, Quality Control Concepts.

Unit-V

Materials Management Integrated Materials Management, Components of Integrated Materials Management- Materials Planning, Inventory Control, Purchase Management, Stores Management. EOQ, Models of Inventory, Operation of Inventory Systems, Quantity Discount, Implementation of Purchase Inventory Model – Incoming Materials Control, Obsolete Surplus and Scrap Management, ABC Analysis, XYZ Analysis, VED Analysis, FSN Analysis, SDE Analysis.