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SYLLABUS

Unit-I

Introduction to Operations Management

Functional Subsystems of Organization, Definition, Systems Concept of Production, Types of Production

Systems – Flow, Job Shop, Batch Manufacturing and Project, Strategic Operations Management – Corporate

Strategic, Generic Competitive Strategies, Functional Strategies, Productivity, World Class Manufacturing.

Unit-II

Product Design and Analysis

New Product Development – Its Concepts, Steps of Product Design, Process Planning and Design- Selection of

Process, Responsibilities of Process Planning Engineer, Steps in Process Planning. Process Design – Process

Research, Pilot Plant Development, Capacity Planning, Enhanced Capacity using Optimization. Value Analysis/

Value Engineering – Value Analysis Application, Value Engineering Procedure, Advantages and Application

Areas Ergonomic Considerations in Product Design. Standardization: Standardization Procedure, Advantages

of Standardization, Application of Standardization.

Unit-III

Plant Location and Plant Layout

Factors Influencing Plant Location, Break-even Analysis. Single Facility Location Problem, Multi-facility Location

Problems – Model for Multi-facility Location Problem, Model to Determine X- Coordinates of New Facilities,

Model to Determine Y-Coordinate, Plant Layout – Plant Layout Introduction, Classification of Layout, Advantages

and Limitations of Product Layout, Advantages and Limitations of Group Technology Layout, Layout Design

Procedures.

Unit-IV

Scheduling

Introduction, Johnson’s Algorithm, Extension of Johnson’s Rule. Job Shop Scheduling: Introduction, Types of

Schedules, Schedule Generation, Heuristic Procedures, Priority Dispatching Rules. Two Jobs and ‘m’ Machines

Scheduling, Quality Control Concepts.

Unit-V

Materials Management

Integrated Materials Management, Components of Integrated Materials Management- Materials Planning,

Inventory Control, Purchase Management, Stores Management. EOQ, Models of Inventory, Operation of

Inventory Systems, Quantity Discount, Implementation of Purchase Inventory Model – Incoming Materials

Control, Obsolete Surplus and Scrap Management, ABC Analysis, XYZ Analysis, VED Analysis, FSN Analysis,

SDE Analysis.